Bearings for the Medical Industry
AST Bearings provides a range of bearing products for medical applications, tailored to the demanding applications of the medical industry, including surgical and dental tools, diagnostic and laboratory equipment, pumps and much more.
When choosing bearings for medical applications and instruments, considerations include high speeds, low noise, service life and resistance to harsh environments, aggressive chemicals or fluids. These factors coupled with strict regulations make selecting the correct bearing of the utmost importance.
All bearings should be manufactured using rings produced from high purity material.
Common materials for bearings for medical instruments include:
- Martensitic stainless steel, similar to AISI 440C
- Nitrogen enhanced martensitic stainless steel
- Ceramic materials, such as silicon nitride
- 300 series Stainless Steel
Characteristics of stainless steel bearings
Stainless steel bearings relatively compare to general steel has strong rust and corrosion resistance, even if it needs to withstand repeated cleaning, it is still not easy to rust, at the same time, relative to ceramic bearing is a more cost-effective choice, therefore, it is very common in many medical equipment. Some environments may still require an outer cover seal design to protect the bearing interior from contamination.
Characteristics of ceramic bearings
Medical and surgical equipment need to withstand harsh chemicals in the process of autoclaving. Ceramic bearings are needed at this time. In this harsh environment, ceramic bearings show superior corrosion and heat resistance, while having higher stability and lower density, as well as non-magnetic, non-conductive, wear-resistant and self-lubricating characteristics. Ceramic bearing is the best choice to finally extend the service life of equipment.
Lubrication
Lubricant selection may be the specification most overlooked by designers and engineers. In Medical, and most bearing applications, life depends on proper lubrication in terms of both type and amount.
In many cases, miniature and smaller instrument bearings are lubricated once for the lifetime of the device. AST has thousands of greases and oils available that are designed to function in a variety of conditions and environments. Click here to learn more about lubrication.
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Bearing Products for the Medical Industry
There are a wide variety of medical applications, the following bearings are some of the more commonly utilized in medical devices. For our full product listing, click here.
Miniature ball bearings have an outside diameter of less than 3/8" (<9.525 mm) or are small bearings with an outside diameter less than or equal to 1/2" (≤12.7 mm) having a ratio of outside diameter to inside diameter equal to or less than two.
Instrument ball bearings are not limited to certain sizes. They are precision ball bearings that must meet two or more of the following criteria: low or uniform starting or running torque; smooth operation or vibration limitations; a definite contact angle or preload or both; high cleanliness standards.
Ball bearings can support moderate radial loads and moderate axial loads (parallel to the shaft). They can operate at high speeds. Ball bearings with shields or seals for protection can be lubricated to last for the operating life.
Linear bushing bearings and linear way bearings incorporate several rows of re-circulating balls or rollers for low-friction and precise linear motion. Linear bushing bearings use a round shaft and linear way bearings have a rectangular-shaped track.
Sub-assemblies incorporate precision bearings and components manufactured to the most exacting specifications. AST can conduct design reviews and provide assemblies manufactured to your specifications or ours. Our highly skilled technicians can provide you with a reliable assembly at significant cost savings.
Bearing Applications in the Medical Industry
Precision in Diagnostic Imaging Systems
Diagnostic imaging systems, such as MRI machines, CT scanners, and ultrasound devices, rely on precise motion control for capturing detailed images of the human body. Bearings, particularly precision bearings like ceramic or hybrid bearings, are utilized in the gantry systems of these imaging devices to ensure smooth rotation and accurate positioning of the imaging components.
The high precision and stability provided by bearings are essential for obtaining clear and accurate diagnostic images, aiding healthcare professionals in diagnosing and treating medical conditions effectively.
Surgical Equipment and Robotics
In surgical procedures, precision and accuracy are critical for successful outcomes and patient safety. Bearings play a vital role in surgical equipment, including robotic surgical systems, laparoscopic instruments, and microsurgical devices.
Miniature bearings with high precision and low friction properties enable the precise movement of surgical tools and robotic arms, allowing surgeons to perform complex procedures with enhanced dexterity and control. Their smooth and reliable motion helps in minimizing tissue trauma, reducing recovery times, and improving patient outcomes.
Prosthetics and Orthopedic Devices
Bearings are integral components in prosthetic limbs, orthopedic implants, and joint replacement systems, where they facilitate smooth articulation and movement.
In orthopedic devices such as knee and hip implants, bearings made of biocompatible materials like titanium or ceramic ensure durability, stability, and long-term functionality.
By providing low friction and wear-resistant properties, bearings enhance the mobility and comfort of patients with prosthetic or orthopedic devices, restoring their quality of life and mobility.
Drug Delivery Systems
Precision bearings also play a crucial role in drug delivery systems, including infusion pumps, insulin pumps, and implantable drug delivery devices. These devices rely on precise control of fluid flow and dosage accuracy to administer medications to patients safely and effectively.
Bearings with high precision and low torque characteristics ensure smooth operation and accurate dosing, minimizing the risk of over or under-medication and enhancing patient care and treatment outcomes.
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